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GPM GOLD will begin construction of a processing plant

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  • GPM GOLD will begin construction of a processing plant

    GPM GOLD will begin construction of a processing plant
    ArmInfo News Agency's interview with Director General of GPM GOLD
    Vladimir Kozlov.

    by Arthur Yernjakyan

    arminfo
    Thursday, March 3, 19:15


    GPM GOLD is one of the GeoProMining group of companies, which
    operates Sotk gold mine and Ararat gold recovery plant. In 2010-2013
    the company plans technical re-equipment of the mine and
    reconstruction of Ararat plant. Within the framework of investment
    program in the last year GPM GOLD signed a contract with the
    Australian Core Resorce and Xtrata companies to introduce innovative
    technology "Albion" at Ararat plant.


    How was the last year for the company as a whole?

    2010 was quite difficult for the company in the sense that upon
    completion of the first quarter we had no raw materials. We had to
    quickly adjust the plans for the year and the direction of mining
    operations. The fact was that we expected more of metal extraction
    from ore, but instead of the expected 60-70% we received 30-38%.
    Accordingly it had a negative impact on economic performance and once
    again convinced the company to accelerate the reconstruction of the
    processing plant in Ararat. I would like to note that 70% of the ore
    at Sot gold mine is sulfide ore, and the current technology of CIAL is
    not designed for its efficient processing. We need to renovate the
    plant to increase the rate of extraction and improve the economic
    efficiency of mine operation. Despite all, last year we closed with
    quite good results, reaching the monthly level of 80 kg of output of
    Dore alloy.

    Last year was remarkable for the facts that we started to work on the
    reconstruction of plant and ordered the project for introduction of
    "Albion" technology. Before the end of the last year we signed all
    agreements, developed a reconstruction strategy, conducted all
    prospecting work for all types of ore and determined the deadline for
    a banking feasibility, planned the program for 2011 and starting date
    of construction of the plant. In 2011 we should immediately proceed to
    the construction works. With regard to the mine, we partially
    modernized the equipment - now we operate 130-ton machines, purchased
    the first in Armenia a new 10 cube excavator, ancillary equipments,
    upgraded in 100% the bulldozer fleet and purchased a new boring rig.

    In 2010 we developed the technology of mining of Gabbro ore. This is a
    separate massif, which lies on the southern part of the mine. We had
    many doubts about its mining, because the ore there is not very rich,
    but studies showed that production from this part would be effective.
    For this we need to employ methods of preliminary or mechanical
    enrichment. In this regard, in late 2010 the project was drafted and
    now construction of concrete crushing and sorting complex have already
    begun, which enables mechanical separation of ore. By reducing
    transportation volumes of ore, Gabromassif will become economically
    cost effective. This will be the main focus of mining operations prior
    to commissioning of "Albion" technology and the complete
    reconstruction of the plant.

    How much profit the company expects to receive in 2011?

    If all plans for 2011 are successfully implemented, we expect to make
    a profit. I would like to note that for a while the production costs
    was higher than the market. Very high are the internal transportation
    costs, which constitute 30-35% of the total production cost. Sotk mine
    is located in 269 kilometers from Ararat plant. These costs can be
    compensated only by increase of indicators of metal extraction and
    the increase of raw material quality, which is supplied to the plant
    for processing.

    At what stage is the project of reconstruction of the plant?

    In fact, the company's investment program for reconstruction began in
    2009, when plans of technical reconstruction were drawn up. In 2010 we
    already started to buy mining equipments. Bankable feasibility study
    on reconstruction of the plant is fulfilled by 60% and will finally be
    ready in May/June of 2011. We will begin construction of the plant in
    the Summer. Restoration of the flotation equipments, possibly will
    start earlier. Main construction work will begin in late June, early
    July of 2011. According to the schedule, in the first quarter of 2013
    "Albion" technology will be put into operation.

    Originally the sum of investments was known $ 100 million for
    reconstruction of the plant, has the cost of the project changed?

    Meanwhile we focus on that amount, but it's a rough estimate, because
    the final project is not ready. Perhaps the cost will be higher,
    because prices for materials and services are constantly growing.

    What part of the investment will be made in 2011?

    Investments for 2011 total to about $ 10 million. Investments in only
    "Albion" project are estimated at $ 4.5 million. In addition to the
    construction, major investments will be used to purchase equipment.
    Since the time of supply of equipments range from six months to a
    year, then we can say that the peak of investments will be in 2012.

    Could you tell the expected economic results after the introduction of
    "Albion" technology?

    We plan to bring the productivity of the mine and plant up to 1
    million tonnes of ore per year. This includes mining and processing.
    If we talk about amounts of gold production in ounces, then much will
    depend on the metal content of ore. Tentatively, the content of mined
    ore will be about 4-4,5 gr. metal per ton, since the sulfide ore
    bodies are richer than the oxidized ore, on which we work today. In
    regard to recovery of sulfide ore, with today's technology it is
    28-30%. After the Albion technology is put into operation extraction
    from sulphide ore will rise to 80-82%. We see that the investments
    will be effective.

    What is the payback period of investments?

    Now design institutes are considering two options for Sotk mine
    operation. Approved gold reserves are now about 120 tons. Method of
    mining will be combined, open pit and underground methods. It is
    chosen the big pit option and its operation will last 14 years. Ore
    reserves are 14-16 million tons. I think that in the coming years it
    will be expedient to engage in an open mining, and only then proceed
    to underground mining.

    Will the company disclose its source of funding?

    It is not a secret that the main creditor of the company GeoProMining
    is the Russian bank `VTB 24', which allocates funding under the
    investment program. Loans are guaranteed by the group of companies
    GeoProMining, head office of which is in Moscow.

    Is there any environmental component of this project?

    The current situation of the ecology is not bad. We follow all the
    requirements prescribed by the RA legislation. Monthly independent
    monitoring on environmental issues are held in Sotk and Ararat. A lot
    of research work have been carried out in this regard. To assess the
    environmental component of "Albion" project we have invited
    independent experts of a well-known South African company Digby Wells.
    They have a very high environmental requirements for "Albion" project.
    We will conclude a contract with them to develop norms according to
    high environmental standards. The project will undergo all kinds of
    expertise, including environmental review.

    Will the workplaces increase after modernization?

    I must say that in 2010 we have already registered growth by 17,7% due
    to increased productivity. In January 2010 the company had 639
    employees, and in January 2011 - already 752.

    After "Albion" technology is put into operation, the company will have
    two new workshops, which will bring about increase of the number of
    employees. Most of the jobs have been provided in mine, and about
    10-15 new employees were hired to Ararat processing plant.

    Is there a motivation for remuneration of labor and does the company
    provide social packages?

    The year 2010 was a landmark for us in terms of work with the
    personnel. In order to increase people's interest in the outcome of
    the work, we applied a job-rate-with-bonus system. For the main
    specialties at Sotk mine the size of bonuses is not limited. We have
    developed indicators for each department and division, under which the
    bonuses are paid. For each employee is set a planned target for the
    next month, when the 80% of the plan is fulfilled, bonus plan begins.
    For each percent of completion two percent bonus is calculated. Plus,
    after 100% of the plan over-fulfillment, for each percent we pay 10
    percent bonus from one hundred percent. This allows people, at normal
    operations, to have a very decent salary. The average monthly wage of
    production sector in January 2010 was 136 thousand drams, and at the
    end of the year it reached 165 thousand drams.

    We conclude contracts on production and health insurance for the
    company employees. We are negotiating with Ameriabank on privileged
    crediting for our employees. The company is developing strategies to
    improve social welfare of its employees.

    What social responsibilities does the company bear for the society?

    Budget for social investment in 2011 is more than $ 380 thousand. We
    plan several serious projects. This is the project of financing of the
    culture house, valued at $ 328 thousand, which we carry out with the
    Social Investment Fund and Gegharkunik region (marz) within the
    framework of strategic partnerships for social development of the
    region. In the budget for the current year are also incorporated
    several social projects, which we developed jointly with the Embassy
    of the Russian Federation in Armenia, as well as with local
    authorities of towns Ararat and Vardenis.




    From: A. Papazian
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